Elite 005212-0 El manual del propietario

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Pagina 1 - OWNER'S MANUAL

STANDBY GENERATOROWNER'S MANUALThis manual should remain with the unit.A new standard of reliabilitySerial NumberQT2.5L25kWModel: 005212-0—CA

Pagina 2 - Table of Contents

SPECIFICATIONSGENERATORType ... SynchronousRotor Insulation ...

Pagina 4 - EXPLOSION HAZARDS

GENERAC POWER SYSTEMS STANDARD LIMITED WARRANTY FORHOME STANDBY/LIGHT COMMERCIAL STATIONARY EMERGENCY PRODUCT BELOW 50kWFor a period of two (2) years

Pagina 5 - INTRODUCTION

COLD WEATHER KITFor cold climates, optional cold weather kit (part number 0F6148) is recommended. The kit includes:• Battery Warmer• 4” Junction Box

Pagina 6

GENERATOR AC LEAD CONNECTIONSSee “Voltage Codes”. This generator may be rated at any one of three voltages, either single-phase or three-phase. The el

Pagina 7

INSTALLATIONRefer to the separate “Installation Guide QT Product Line” supplied with the unit.PREPARATION BEFORE START-UPThe instructions in this sect

Pagina 8

• Battery charger connection to 120 VAC.• Communication wires connected between transfer switch and generator (HTS only).• Unit secured to pad.STAR

Pagina 9

GENERATOR CONTROL AND OPERATIONRefer to the appropriate control panel operator’s manual for this unit.OPERATING UNIT WITH MANUAL TRANSFER SWITCHIf the

Pagina 10 - SPECIFICATIONS

MAINTENANCE PERFORMED BY AUTHORIZED SERVICE FACILITIES  Before working on the generator, ensure the fol-lowing:• The AUTO/OFF/MANUAL switch is in th

Pagina 11 - Figure 1 — Interconnections

Figure 10.1 - Oil Dipstick and Oil Fill CapOil DipstickOilFilterOil Fill CapEngineAir CleanerBATTERY FLUIDCheck battery electrolyte fluid based on the

Pagina 12 - CONNECTIONS

CHANGING ENGINE OILRefer to maintenance performed by authorized ser-vice facilities for engine oil and filter change frequen-cies.Drain the oil while

Pagina 13 - PREPARATION BEFORE START-UP

BATTERYAll lead-acid storage batteries discharge when not in use. Refer to specific instructions and warnings that accompany the battery. If such info

Pagina 14 - START-UP CHECKLIST

Standby Generator SetsTable of ContentsSECTION PAGESAFETY RULES ... 1-1INTRODUCTION ...

Pagina 15 - Oper001 Rev. 0 08/05

SERVICE SCHEDULEThe following is a recommended maintenance schedule for small standby and residential generator sets. The established intervals in the

Pagina 16 - Maint005 Rev. B 08/06

Maintenance Level 1 Level 2 Level 3 Level 4 Tasks Recom- Task Required Task Required Task Task mended Comp. to be done Comp. to be

Pagina 17 - OPERATOR CAN PERFORM

Maintenance Level 1 Level 2 Level 3 Level 4 Tasks Recom- Task Required Task Required Task Task mended Comp. to be done Comp. to be

Pagina 18 - MISCELLANEOUS MAINTENANCE

TROUBLESHOOTING GUIDEPROBLEM CAUSE CORRECTIONEngine won’t crank. 1. 15 amp fuse blown. 1. Replace fuse. 2. Loose or corroded or defective 2.

Pagina 19 - REPAIR PARTS

Standby Generator SetsNotes

Pagina 20 - SERVICE SCHEDULE

Standby Generator SetsNotes

Pagina 22

1 0F7135 1 BREAKER TRAY BACK/BOTTOM2 0F7022 1 SUPPORT CONTROL PANEL SIDE RH3 0F7021 1 SUPPORT CONTROL PANEL SIDE LH4 0F7260 1 COVER CIRCUIT BREAKER 2P

Pagina 24

1 0F7489 1 ROTOR 30KW DIRECT 390 4P 18000F7490 1 ROTOR 25KW 3PH DIRECT 390 18002 0F7458A 1 STR 390 30AD1 HSB TECUM0F7459 1 ASSY STR 390 25 GD1 CPL3 0C

Pagina 25

Study these SAFETY RULES carefully before install-ing, operating or servicing this equipment. Become familiar with this Owner’s Manual and with the un

Pagina 27

1 0F1823A 1 ENCL HSB CONTROL PANEL2 0F3078 1 COVER CONTROL PANEL3 0F2606 1 HINGE CONTINUOUS H-PNL4 036261 6 RIVET POP .125 X .275 SS5 043181 4 SCREW P

Pagina 29

1 0F7074 1 SUPPORT RADIATOR LH SIDE2 0F7076 1 VENTURI 16" DIA. FAN3 0F7075 1 SUPPORT RADIATOR RH SIDE4 0E9837A 1 RADIATOR 2.5L CPL5 0F0230A 1 FAN

Pagina 31

1 049813 1 NUT HEX M6 X 1.0 G8 YEL CHR2 022097 1 WASHER LOCK M6-1/43 026850 2 WASHER SHAKEPROOF EXT 1/4 STL4 055414 1 LUG SLDLSS #2-#8 X 17/64 CU5 022

Pagina 33

1 0F3408B 1 BATTERY TRAY C1 CPL2 0F3411 1 STRAP BATTERY RETAINMENT3 025507 REF WASHER SHAKEPROOF EXT 7/16 STL4 052647 REF SCREW SHC M10-1.5 X 25 G12.9

Pagina 35

1 0E9909 REF ENGINE 2.5L FORD2 0E9739 1 PULLEY 2.5L FORD WATER PUMP3 049814 7 SCREW HHC M10-1.5 X 25 G8.85 0D3488B 1 SERPENTINE BELT – 40.85” LENGTH6

Pagina 36

• Before performing any maintenance on the gen-erator, disconnect its battery cables to prevent accidental start-up. Disconnect the cable from the bat

Pagina 38

1 0E8456 1 BRACKET FUEL REGULATOR2 075580 1 FLANGE FUEL INLET3 0F6364 1 FUEL REG. 2.5L FORD REWORK4 039253 4 SCREW HHC M8-1.25 X 20 G8.85 022145 2 WAS

Pagina 40

1 0F7003 (XX) 1 ROOF C1 CPL2 0F7004 (XX) 1 CORNER POST LH SIDE C1 CPL3 0F7008 (XX) 1 DOOR REAR C1 CPL4 0F7005 (XX) 1 CORNER POST RH SIDE C1 CPL5

Pagina 42

1 0F7366 1 MUFFLER C12 0F7647 1 MUFFLER SADDLE3 0F8095 1 PIPE EXHAUST OUTLET4 0F7172 1 PIPE EXH INLET MFLR SIDE 2.5L5 0E3257 4 SCREW HWHTF M6-1.0 X 16

Pagina 47

1-3INTRODUCTIONThank you for purchasing this model of the standby generator set product line.Every effort was expended to make sure that the informati

Pagina 50

Standby Generator SetsWarrantyPrinted in U.S.A.GENERAC POWER SYSTEMS STANDARD LIMITED WARRANTY FORHOME STANDBY/LIGHT COMMERCIAL PRODUCT 45kW AND BELOW

Pagina 51

STANDBY GENERATOROWNER'S MANUALThis manual should remain with the unit.A new standard of reliabilitySerial NumberQT2.5L25kWModel: 005212-0—CA

Pagina 52

Standby Generator SetsTable of ContentsSECTION PAGESAFETY RULES ... 1-1INTRODUCTION ...

Pagina 53

1-1INTRODUCTIONThank you for purchasing this model of the Stationary Emergency Generator set product line.Every effort was expended to make sure that

Pagina 54

Study these SAFETY RULES carefully before installing, operating or servicing this equipment. Become familiar with this Owner’s Manual and with the uni

Pagina 55

 ELECTRICAL HAZARDS All Stationary Emergency Generators covered by this manual • produce dangerous electrical voltages and can cause fatal electrica

Pagina 56 - GENERAL HAZARDS

IDENTIFICATION RECORDDATA LABEL Every generator set has a DATA LABEL that contains important information pertinent to the generator. The data label,

Pagina 57

EQUIPMENT DESCRIPTIONThis equipment is a revolving field, alternating current Stationary Emergency Generator. It is powered by a gaseous fueled engine

Pagina 58 - IDENTIFICATION RECORD

IDENTIFICATION RECORDDATA LABELEvery generator set has a DATA LABEL that contains important information pertinent to the generator. The data label, wh

Pagina 59 - COOLANT RECOMMENDATIONS

ENGINE PROTECTIVE DEVICESThe Stationary Emergency Generator may be required to operate for long periods of time without an opera-tor on hand to monito

Pagina 60 - ENGINE PROTECTIVE DEVICES

FUEL SYSTEMFUEL REQUIREMENTSThe Stationary Emergency Generator may be equipped with one of the following fuel systems:• Natural gas fuel system• Pro

Pagina 61 - FUEL SYSTEM

SPECIFICATIONSGENERATORType ... SynchronousRotor Insulation ...

Pagina 62

COLD WEATHER KITFor cold climates, optional cold weather kit (part number 0F6148) is recommended. The kit includes:• Battery Warmer• 4” Junction Box

Pagina 63

ALTERNATOR AC LEAD CONNECTIONSSee “Voltage Codes”. This Stationary Emergency Generator may be rated at any one of three voltages, either single-phase

Pagina 64 - ALTERNATOR AC LEAD

INSTALLATIONRefer to the separate “Installation Guide QT Product Line” supplied with the unit.PREPARATION BEFORE START-UPThe instructions in this sect

Pagina 65

• Battery charger connection to 120 VAC.• Communication wires connected between transfer switch and generator (HTS only).• Unit secured to pad.STAR

Pagina 66

STATIONARY EMERGENCY GENERATOR CONTROL AND OPERATIONRefer to the appropriate control panel operator’s manual for this unit.OPERATING UNIT WITH MANUAL

Pagina 67 - Operation

MAINTENANCE PERFORMED BY AUTHORIZED SERVICE FACILITIES  Before working on the generator, ensure the following:The AUTO/OFF/MANUAL switch is in the O

Pagina 68 - Maintenance

Figure 10.1 - Oil Dipstick and Oil Fill CapOil DipstickOilFilterOil Fill CapEngineAir CleanerBATTERY FLUIDCheck battery electrolyte fluid based on the

Pagina 69

EQUIPMENT DESCRIPTIONThis equipment is a revolving field, alternating cur-rent generator set. It is powered by a gaseous fueled engine operating at 18

Pagina 70

CHANGING ENGINE OILRefer to maintenance performed by authorized service facilities for engine oil and filter change frequencies.Drain the oil while th

Pagina 71

Batteries give off explosive hydrogen gas while charging. The • gas can form an explosive mixture around the battery for sev-eral hours after charging

Pagina 72

SERVICE SCHEDULEThe following is a recommended maintenance schedule for Stationary Emergency Generator sets. The established intervals in the schedule

Pagina 73

Maintenance Level 1 Level 2 Level 3 Level 4 Tasks Recom- Task Required Task Required Task Task mended Comp. to be done Comp. to be

Pagina 74

Maintenance Level 1 Level 2 Level 3 Level 4 Tasks Recom- Task Required Task Required Task Task mended Comp. to be done Comp. to be

Pagina 75

TROUBLESHOOTING GUIDEPROBLEM CAUSE CORRECTIONEngine won’t crank. 1. 15 amp fuse blown. 1. Replace fuse. 2. Loose or corroded or defective 2.

Pagina 76

Stationary Emergency GeneratorNotes

Pagina 78

1 0F7489 1 ROTOR 30KW DIRECT 390 4P 18000F7490 1 ROTOR 25KW 3PH DIRECT 390 18002 0F7458A 1 STR 390 30AD1 HSB TECUM0F7459 1 ASSY STR 390 25 GD1 CPL3 0C

Pagina 80

ENGINE PROTECTIVE DEVICESThe standby generator may be required to operate for long periods of time without an operator on hand to monitor such engine

Pagina 81

1 0F7135 1 BREAKER TRAY BACK/BOTTOM2 0F7022 1 SUPPORT CONTROL PANEL SIDE RH3 0F7021 1 SUPPORT CONTROL PANEL SIDE LH4 0F7260 1 COVER CIRCUIT BREAKER 2P

Pagina 83

1 0F7074 1 SUPPORT RADIATOR LH SIDE2 0F7076 1 VENTURI 16" DIA. FAN3 0F7075 1 SUPPORT RADIATOR RH SIDE4 0E9837A 1 RADIATOR 2.5L CPL5 0F0230A 1 FAN

Pagina 85

1 049813 1 NUT HEX M6 X 1.0 G8 YEL CHR2 022097 1 WASHER LOCK M6-1/43 026850 2 WASHER SHAKEPROOF EXT 1/4 STL4 055414 1 LUG SLDLSS #2-#8 X 17/64 CU5 022

Pagina 87

1 0F3408B 1 BATTERY TRAY C1 CPL2 0F3411 1 STRAP BATTERY RETAINMENT3 025507 REF WASHER SHAKEPROOF EXT 7/16 STL4 052647 REF SCREW SHC M10-1.5 X 25 G12.9

Pagina 89

1 0E9909 REF ENGINE 2.5L FORD2 0E9739 1 PULLEY 2.5L FORD WATER PUMP3 049814 7 SCREW HHC M10-1.5 X 25 G8.85 0D3488B 1 SERPENTINE BELT – 40.85” LENGTH6

Pagina 91

FUEL SYSTEMFUEL REQUIREMENTSThe standby generator may be equipped with one of the following fuel systems:• Natural gas fuel system• Propane vapor (P

Pagina 92

1 0E8456 1 BRACKET FUEL REGULATOR2 075580 1 FLANGE FUEL INLET3 0F6364 1 FUEL REG. 2.5L FORD REWORK4 039253 4 SCREW HHC M8-1.25 X 20 G8.85 022145 2 WAS

Pagina 94

1 0F7366 1 MUFFLER C12 0F7647 1 MUFFLER SADDLE3 0F8095 1 PIPE EXHAUST OUTLET4 0F7172 1 PIPE EXH INLET MFLR SIDE 2.5L5 0E3257 4 SCREW HWHTF M6-1.0 X 16

Pagina 96

1 0F7003 (XX) 1 ROOF C1 CPL2 0F7004 (XX) 1 CORNER POST LH SIDE C1 CPL3 0F7008 (XX) 1 DOOR REAR C1 CPL4 0F7005 (XX) 1 CORNER POST RH SIDE C1 CPL5

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